Manufacturing Manufacturing Company, Thika

IoT-Based Production Monitoring System

Real-time monitoring of production lines with predictive maintenance alerts.

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Factory floor with IoT sensor dashboard
The Challenge

Machine breakdowns were discovered only when lines stopped. Maintenance was reactive, downtime was frequent, and production data was recorded by hand.

Our Solution

IoT sensors on key production lines streaming to a real-time monitoring dashboard with predictive maintenance alerts and shift-level reporting.

IoT SolutionsData EngineeringMobile App
  1. 01Sensor pilot on the two most failure-prone lines.
  2. 02Dashboard and alert thresholds tuned with operators.
  3. 03Full-line rollout with maintenance-team handover.

Measured Outcomes

The Results Speak for Themselves

25%
Output increase
40%
Less downtime
“We now fix machines before they fail. Output is up and unplanned stoppages are rare.”
— Plant Manager, Manufacturing Company — Thika
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